Tube Forming Rolls & Tooling
We design and manufacture an entire range of forming rolls for the production of tubes, with diameters ranging from 0.12 to 28 inches. Our range goes beyond traditional materials like D3/D2/H13 to incorporate options for rolls to be manufactured in special steel grades and tungsten carbide, with high quality surface finish of the parent material. Rolls made with special steel grades offer superior wear quality, longer life and are used in areas where absence of marking is critical. They are also used for welding rolls due to their non-magnetic properties. All our roll sets are designed to result in minimum set up time, high speed operation, and lower down time with minimum wear. The rolls are manufactured with their working surface ground & polished. We offer super finish & mirror polished surface which ensure that the end product is without any marks. We manufacture a variety of rolls for a cross-section of profiles, in addition to regular cylindrical, square and rectangular tubes. Each profile comes with its own nuances and specifications, and we take pride in our attention to detail to ensure impeccable delivery even for the most niche profiles. At Menasa, the designing of the rolls starts with a flower pattern, which is a sequence of profile cross-sections, one for each stand of rolls. Roll contours are then derived from profile contours, and we use the simulation process to validate the designed rolls & optimize the forming process and material stresses in the final product. Some industries that frequently use our roll sets are Automotive, Construction, Fence Panels, Office furniture, Marine Industry, Medical & White goods Industry.